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  1. This is the start of my build log for a 400mm x 400mm x 480mm Voron 2.4-inspired 3d Printer. I have been looking at various designs around the interwebs and have decided that this build will incorporate the components from various mods and adaptations of the 2.4R2 that I have run across. There are a few key "Sources" for the design, so I thought I would highlight those to start. The toolchanging mechanism is the Funnsor clone of E3D's now defunct toolchanger design. It is available on AliExpress and during a sale some time ago, I picked up the toolchanger and 6 tool plates for what I felt was a fair price. I got the older version, before they added an optional Orbiter clone pre-installed. So, I have stripped the toolplates and modified the Mini-Sherpa to accomdate my needs. The motion system is based on this project for an AWD Voron-2.4 design: https://github.com/CloakedWayne/Monolith_Gantry_V2-VT. I will be making modifications to my liking on a few items. I will not be using the Y-Axis in this design, which is more like a V-Core/RatRig/VZbot, but instead am going to work on modifying the Voron design to use MGN12Hs on the Y-Axis and a MGN9H on the X-Axis. The toolchanger is made for a top-mounted linear motion gantry design, so adjustments to the XY joints and tool mounting will be needed. Because I want more Z-Axis height, I have chosen to use MGN12Hs here as well. I am borrowing the Z-Axis Joints from the HEVO to Voron 2.4 Conversion design on Printables.com: https://www.printables.com/model/529700-vevo-hypercube-evolution-frame-conversion-to-voron. I started to work on a solution in CAD myself, then found this and decided the time savings was worth borrowing the components while crediting the source. These designs are my starting point. There will be some components I have to create, and others I will have to modify to suit my needs. I will be collecting everything once done and putting it in a public repo in my Github account with proper credit to the sources for what I do not model myself. The end goal is to have a fixed position bed with 400x400mm of usable surface and the ability to print up to 450mm in height. I have roughed a few sketches and am hoping to mount an extrusion on the front of the gantry to hold the tools that are not in use. If all goes well it will have 6 tools available, but I will be happy with 5 if that is what I can fit. I am probably not going to enclose this printer since I intend to primarily use it with PLA variants, so a heated chamber is of no great concern currently, though this could change as I continue down this path. I am also considering options for spool management/mounting and integrated, independent filament dryers. All structural components will be 3d printed except the toolchanger, plates, and mounts for extra tools. Here are some screenclips from Fusion of the tool mounting components I have modeled and tested so far: More to come soon! I am currently getting everything together to start the build. Hopefully I will be able to get all the extrusions cut and tapped this weekend. Everything is here except some Sunon 4010 cooling fans for the hotends. Electronics to be used: Triangle Labs Ceramic V6 CHT-Volcano Hotends BTT EBB36s - 1 per tool BTT U2C - 1 per 2 toolmounts/EBB36s BTT Octopus Max - I need 9 stepper controllers on the main controller (4 for Z, 4 for X and Y, and 1 for the toolchanger's motor) Mellow IR sensor for bed probing, mounted to the toolchanger, not the individual tool plates Meanwell 500 Watt 24v and 25W 5v power supplies OrangePi 5 with 5" touchscreen More to come as I progress, but it might be slow due to work travel. I already know I have to go to Boston this coming week, New York City two weeks later, and vacation starting April 19th... So, you get the idea... Thanks for following along! This will be a fun one!
  2. Hey everyone my name is Tim. So this my first venture into the Voron ecosystem! I had one of the original MakerBot Replicator 2x machines when they were brand new. It was cool but I had so much issues with bed adhesion and heat break clogging that I never really got to enjoy it much. That printer didn't even have a down draft fan oiy! Anyway I have been watching allot of you tube all about Vorons and dying to build one. I am also a stay at home Dad with a 3 and 5 year old. So finding an engineering project to chip away at is nice! I also always wished I had built a rep rap back in the day to learn every part of the machine. I coach our Local high school First Robotics team with my friend Joe. (We are team #4546 and my last name is like the duck. One of my students used to watch CSI and the name stuck) Joe bought a CR6-SE last season and has been running those printers not stop and making some pretty nice prints for a $350 printer. I after giving up on the old Rep2x hardware I picked up my own CR6 and installed a PEI sheet. It has the integrated nozzle probe via a strain gauge and it resets its Z just like the Voron printers. I was really happy how reliable it has been. Back to back 24hr prints with no complaints. I wipe the bed with alcohol and hit go. I barley watch the first layer with my current settings. But it is dang slow and I would like to print with more exotic materials (Green Duramatic PLA+ has been great for now) I found a kit for a Voron M4 extruder and printed the parts out super rough. I thought it was going to stink but a few cleaned up holes and it is butter smooth. That got me excited and back on the trident gantry I had printed over the summer when the printer was new. I got my butt in gear and ordered up the parts I was missing have begun mocking up how this thing is going to sit in this Maker Bot Replicator 2 chassis. I Currently have a mini stealth burner and Rapido hot and orbiter v2.0. I also had a Wifi Duet board I had purchased a while ago. So I might as well use the parts I have! Now I just have to decide how I'm going to mount the gantry and make a new cross bar or suspend it from the stock sheet metal. I am kind of treating it like an over grown V0 and It should look like a Replicator 2 from a distance when done but way more cool and fast! I have a bi metal heat break and enclosure ready to install to reprint the parts in ABS. It has been a lot of fun so far. I do want to build a 2.4 x 300 in the near future Its cool to see this wacky idea taking shape!
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